SimGenics
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Generic Simulators

We are pleased to offer full featured, real time, high fidelity simulation models that provide training on all major power plant equipment and control systems.

All of our universal simulator models, offered for sale, are full scale, high fidelity, real time emulations that include

  • Fully interactive P & ID (Piping and Instrumentation Diagrams) based instructor stations. All major valves in the plant that are not controlled directly from the DCS console are controlled by the instructor or the "field operator" on the instructor station. This allows an auxiliary operator to see what his or her role is in the field.
  • Photo-realistic synchroscope and trend charts.
  • Back-track, and time controlled play-back functions.
  • Extensive pre-set malfunctions that allow the instructor to insert boiler tube leaks, feedwater heater tube leaks, turbine and generator malfunctions, and control malfunctions. This, in combination with the interactive P & ID's, allows the instructor tremendous flexibility for setting up training scenarios.
  • Extensive Trainee Proficiency Review (TPR) utility allowing the instructor to choose testing parameters. This includes choosing sample points, high and low limits, and the time out of bounds. The results of the TPR's can be trended and scored in an objective manner.
  • Instantaneous snap-shot functions. Snap-shots can be saved on an instructor controlled time basis (as fast as 1 snap-shot every 3 to 5 seconds), or manually by the student without disturbing the simulator model operation.
  • Extensive training manuals that include comprehensive Power Point slides to augment the training program. These slides were built by power plant operational professionals to be accurate, extensive, and loaded with excellent supporting graphics

Available Configurations

We can configure virtually every major turbine to be fired by any of the major boiler manufacturers. We can also supply numerous different control variations. (All configurations can be purchased as either 8-bay or 12-bay simulators, plus an instructor station and main model hardware providing the users with either a 10 or 14 bay usable workstation environment.) All of our simulators have various universal control emulations that include industry standard hierarchies and usage details.

Universal Simulator Specs

The following configurations are only a partial listing of the available, universal simulators

Simulator Designation Boiler Configuration Turbine Configuration
Sim - 01 400 MW ABB-CE coal fired drum boiler with 6 negative pressure Raymond pulverizers, 3 boiler circ pumps and electric BFP's. Westing­house (TC4F) with DEH "Hard Panel" control emulation. Also available with G.E. (D-8 turbine configuration) and EHC Mark - II Controls.
Sim - 02 400 MW ABB-CE coal fired drum boiler with 6 positive pressure Raymond pulverizers (2 P.A. fans), 3 boiler circ pumps and electric BFP's. Westing­house (TC4F) with DEH "Hard Panel" control emulation. Also available with G.E. (D-8 turbine configuration) and EHC Mark - II Controls.
Sim - 03 400 MW ABB-CE coal fired drum boiler with 6 positive pressure Raymond pulverizers (2 P.A. fans), 3 boiler circ pumps and steam turbine driven BFP's. G.E. (D-8 turbine configuration) and EHC Mark - II Controls.
Sim - 04 400 MW B & W coal fired drum boiler with 6 MPS-89 pulverizers, 2 P.A. fans and electric driven BFP's. G.E. (D-8 turbine configuration) and EHC Mark - II Controls.
Sim - 05 400 MW ABB-CE drum boiler fired by any combination of natural gas or #6 fuel oil. Ignitors #2 fuel oil. Westing­house (TC4F) with DEH "Hard Panel" control emulation.
Sim - 06 525 MW B & W super-critical boiler that is cyclone fired (10 cyclones) and burns coal or natural gas. General Electric (G-2 turbine) with EHC hard panel emulation.
Sim - 07 675 MW Foster Wheeler coal fired drum type boiler with 8 MPS-89 pulverizers. BBC (TC6F) with universal TT6 turbine controller.
Sim - 08 675 MW Babcock & Wilcox coal fired drum type boiler With 8 MPS-89 Pulverizers. General Electric (G-3) With Triconex control emulation (based on EHC Mark-II).
Sim - 09 125 MW B & W drum type boiler. This boiler is cyclone fired (3 cyclones) and burns coal. Westing­house with MHC control emulation.
Sim - 10 110 MW natural circulation CE boiler fired by #6 oil or natural gas. General Electric double flow with shell mounted valves and MHC control emulation.
Sim - 11 565 MW Babcock & Wilcox coal fired drum type boiler With 7 MPS-89 Pulverizers. General Electric (G-2) EHC Mark-II with AMS.
Sim - 12 250 MW Babcock & Wilcox coal fired drum type boiler with 6 EL Pulverizers and one Steam Driven BFP. General Electric double flow with shell mounted valves and Mark-VI turbine controls.
Sim - 13 350 MW Babcock & Wilcox coal fired drum type boiler with 5 MPS - 89 Pulverizers and electric driven BFP's. General Electric (D-8) and Mark VI turbine controls.
Sim - 14 300 MW Babcock & Wilcox coal fired drum type boiler with 5 MPS Pulverizers and one Steam Driven BFP. General Electric double flow with shell mounted valves and Mark-VI turbine controls.
Sim - 15 750 MW ABB-CE super critical boiler fired by natural gas or #6 oil. Westing­house (TC8F) with DEH "Soft Panel" control emulation.
Sim - 16 500 MW 2 on 1 Combined Cycle G.E. Frame 7Fa gas turbines and a G.E. D-11 Steam Turbine.
Sim - 17 500 MW 2 on 1 Combined Cycle Westing­house 501F gas turbines and a Toshiba Steam Turbine.

Gas and/or Oil Fired Simulators (Drum and Super-Critical)

Simulator Designation Firing System Boiler (or HRSG) Fuel Steam Turbine & Control System Cooling System Technology
E-02 Tangential Balanced Draft Drum Oil/Gas Westing­house DEH (Digital Electro-Hydraulic) Once Thru or Cooling Tower Rankine
E-02­_FD Tangential Forced Draft Drum Oil/Gas Westing­house DEH (Digital Electro-Hydraulic) Once Thru or Cooling Tower Rankine
E-02­_FD_W Tangential Forced Draft Drum Oil/Gas Westing­house MHC (Mechanical Hydraulic Control) Once Thru or Cooling Tower Rankine
E-02­_FD_GE Tangential Forced Draft Drum Oil/Gas General Electric MHC (Mechanical Hydraulic Control) Once Thru or Cooling Tower Rankine
OF_OG­_DEH Opposed Fired No Gas Recirc Fans Drum Oil/Gas Westing­house DEH (Digital Electro-Hydraulic) Once Thru or Cooling Tower Rankine
OF_OG­_W_MHC Opposed Fired No Gas Recirc Fans Drum Oil/Gas Westing­house MHC (Mechanical Hydraulic Control) Once Thru or Cooling Tower Rankine
OF_OG­_GE_MHC Opposed Fired No Gas Recirc Fans Drum Oil/Gas General Electric MHC (Mechanical Hydraulic Control) Once Thru or Cooling Tower Rankine
OF_OG­_DEH_GR Opposed Fired With Gas Recirc Fans Drum Oil/Gas Westing­house DEH (Digital Electro-Hydraulic) Once Thru or Cooling Tower Rankine
OF_OG­_W_MHC_GR Opposed Fired With Gas Recirc Fans Drum Oil/Gas Westing­house MHC (Mechanical Hydraulic Control) Once Thru or Cooling Tower Rankine
OF_OG­_GE_MHC_GR Opposed Fired With Gas Recirc Fans Drum Oil/Gas General Electric MHC (Mechanical Hydraulic Control) Once Thru or Cooling Tower Rankine
Simple Cycle-1 General Electric Frame 7-F None Gas None Air To Air Heat Exchanger For Aux Cooling Brayton Cycle
ENT_UP­_GE Opposed Fired U.P. Super-Critical Gas General Electric G-2 EHC Cooling Tower Rankine
LG-3 Opposed Fired Forced Draft U.P. Super-Critical Gas General Electric G-2 EHC Once-Thru Cooling Rankine
NM-4 Tangential Forced Draft U.P. Super-Critical Gas Westing­house TC-8F Once-Thru Cooling Rankine